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Electromechanical Equipment Health Check – STPs, Pumping Stations & Interception Chambers

Diagnostic Design Services to Extend Life & Improve Efficiency

At Fundametal Technologies, we offer comprehensive Electromechanical Equipment Health Check services for Sewage Treatment Plants (STPs), Pumping Stations, and Interception & Diversion Chambers. This service is designed for municipal authorities, public utilities, and EPC contractors who seek to assess, rehabilitate, and upgrade aging or underperforming equipment through a combination of field surveys, reverse engineering, and precision diagnostics.

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Our focus is to not just identify what’s wrong—but to engineer actionable solutions that restore or enhance performance, reliability, and efficiency of your installed electromechanical systems.

What We Offer in Our Health Check Service

1. Field Survey & Equipment Assessment

  • On-site inspection of pumps, motors, gearboxes, screens, gates, and accessories

  • Visual and operational assessment to determine current condition and performance status

  • Documentation of serial numbers, nameplates, fabrication details, and modifications (if any)​

2. Reverse Engineering & Design Mapping

  • Where manufacturer data is unavailable, we perform reverse engineering to recreate:

    • Pump curves

    • Torque ratings

    • Flow characteristics

    • Gear ratios & motor matching

  • Estimation of original design intent, including capacity, duty point, and application suitability​

3. Root Cause Analysis for Failed or Underperforming Equipment

  • Detailed investigation into failure history (if applicable)

  • Mechanical, hydraulic, and operational diagnostics

  • Identification of design flaws, installation errors, or process mismatches​

4. Identification of Hidden or Persistent Operational Issues

  • Even if the equipment is operational, we identify:

    • Recurring breakdown triggers

    • Process inefficiencies

    • Mechanical imbalances or misalignment

    • Sub-optimal flow, pressure, or velocity performance​

5. Engineering Calculations to Certify Process Deliverables

  • Load, torque, flowrate, and hydraulic energy balance validation

  • Certification of whether existing equipment delivers as per the intended design specifications

  • Estimation of process deviations and their implications on treatment performance​

6. Recommendations for Repair, Refurbishment or Replacement

  • Clear, structured comparison between retention, repair, and replacement options

  • Engineering justification for each recommendation

  • Where reuse is feasible, we recommend only necessary rework to extend usable life​

7. Specification Sheets & Upgrade Suggestions

  • Preparation of detailed technical specification sheets for identified equipment

  • Recommended material upgrades, coatings, energy-efficient drives, or automation additions

  • Compatibility assessment with SCADA systems or future integrations​

8. Cost Estimation & Project Budget Planning

  • Preliminary cost estimates for execution

  • Optional phasing or bundling of replacement/repair work

  • Support for preparing tender BOQs or upgrade project DPRs

Who Can Use This Service?

We provide this service to:

  • Municipal Corporations & Public Health Engineering Departments

  • Public Utilities managing STPs and pumping networks

  • EPC Contractors managing O&M or AMCs

  • Consultants and Planning Authorities preparing project reports or tenders

Applications Across Systems

Our health check service covers equipment used in:

  • Sewage Treatment Plants – Clarifier mechanisms, aerators, pumps, screens, gates

  • Pumping Stations – Submersible and dry well pumps, motors, guide systems

  • Interception & Diversion Chambers – Screens, gates, grit removal devices

Why Choose Fundametal Technologies?

  • In-depth understanding of legacy & modern electromechanical designs

  • Proficiency in both mechanical failure diagnostics and hydraulic process evaluations

  • Strong track record in providing practical, implementable, and cost-effective solutions

  • Independent, unbiased recommendations not tied to any OEM or product vendor

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